Benefits of Open Die Forging

Open Die Forging is a tried-and-true method for producing high-strength metal parts in custom dimensions. At Great Lakes Forge, we use our open die forging capabilities to create components from a wide range of materials, including premium-grade steel alloys and stainless steels with exceptional strength and corrosion resistance.

This guide provides an overview of the benefits of open die forging, along with considerations to determine if open die forging is the best process for your component-manufacturing requirements.

What Are the Advantages of Open Die Forging?

The open die forging process offers a range of benefits that are essential for many industrial applications. Versatility, high strength, and fast lead times are all among the key advantages of open die forging. By understanding the benefits of open die forging, you can determine if this process is best for your project's requirements.

Versatility & Customization Capabilities

Open die forging is an exceptionally versatile metal component manufacturing method. The component can be shaped and formed throughout the forging process, allowing a piece to be customized to the application's specifications. This is often preferred for one-off or short-run parts, particularly those with unique shapes. Open die forging is also compatible with a wide range of steel and stainless steel alloys for exceptional material versatility.

Improved Strength & Fatigue Resistance

The forging process strengthens the metal through grain refinement. Open die forging exposes the entire workpiece to this deformation, resulting in superior strength and fatigue resistance. It also reduces the chance of voids, increasing the reliability of each component.

Capacity to Produce Large Components

Open die forging can produce much larger parts than other forging methods. While closed-die forging is restricted to the confinements of the die, open die forging uses an open format, allowing for the production of massive components.

Faster Lead Times & Lower Production Costs

Unlike closed-die forging, open-die forging does not require the production of a complex die, reducing overall processing times. Because open die forged components are so strong, their lifespan is increased. This helps reduce long-term costs for part replacement. Open die forging also efficiently uses the forged materials during the manufacturing process, producing less material waste than other forging methods.

What Are Common Industrial Applications for Open Die Forging?

Open die forging is used to create rugged, high-strength components in a wide range of industrial sectors. Blocks, rounds, spindles, crankshafts, and other custom shapes are all commonly produced through the open die forging process. Industries that utilize open die forged components include:

  • Oil & Gas
  • Press Repair
  • Mining
  • Power Generation
  • Aerospace
  • Food Processing
  • And more

Open die forging is likely the best option if your application meets these criteria. If your project requires tight tolerances, further machining processes may be required to achieve precise dimensions.

Contact Us to Learn How GL Forge Can Open Die Forge Your Custom Parts

Contact us to learn how you can get custom components through Great Lakes Forge's open die forging capabilities. For pricing estimates on your project, request a quote online, and our staff will get back to you soon with more information. GL Forge is your source for all your custom open die forging needs.