Custom Forged Rectangle Bars, Blocks, and Flats
At GL Forge, we forge custom blocks, rectangle bars, and flats for a wide range of industrial applications. We manufacture alloy steel blocks using our open-die forging method that utilizes localized compressive force-shaping processes. The steel blocks are compressed within a die and custom-shaped to exact project specifications. Our custom-forged steel blocks are available in flat and rectangular forms and are used in a wide range of industrial applications.
We take immense pride in working closely with our customers, including those who have established repeat size and blanket orders of forged blocks, rectangles, and flats. If you're looking for a custom steel bar, block, or flat manufacturer, Great Lakes Forge has you covered.
Start Your QuoteAdvantages of Open-Die Forged Custom Blocks, Rectangles, and Flats
Our open-die forging capabilities offer several advantages over standard, straight-from-the-mill plate or bar steel stock. Open-die forging produces stronger, more durable parts for rugged applications, including high-pressure environments. Key characteristics of open-die forged blocks, rectangles, and flats include:
- Superior strength compared to plate or bar stock
- Improved grain structure for better performance and longer lifespan
- Allows for custom shapes and sizes unavailable in standard stock
- Minimizes excess material waste to help lower costs
- Provides better impact resistance for demanding applications

Forged Steel Block Material Options
We offer a broad range of premium materials for custom-forged rectangle bars, blocks, and flats. Since our base stainless steel forged block material is of better quality than standard bar stock, our customers receive the finest results. We have the inventory and the capabilities to create forged steel blocks with carbon and alloy steels at maximum size capacities. Whether you need superior strength, corrosion resistance, or other performance properties, we can forge custom block and bar parts that meet your application's requirements. Our in-stock material options include:
- 13-8 Stainless Steel
- 15-5 Stainless Steel
- 17-4 Stainless Steel
- 316 & 316L Stainless Steel
- Nitronic 50 Stainless Steel
- Carbon Steel (A wide range of grades available)
- Alloy Steel
- Nitralloy 135
Additional Services for Custom-Forged Blocks, Flats, and Bars
We also offer several additional services to improve the quality and value of your forged steel blocks. These add-on services help refine material properties and improve performance for various applications. Our secondary services include:
- CNC milling and machining capabilities that bring products closer to size at lower costs
- Quench-and-temper heat treatment services for enhanced properties
- Ultrasonic Testing
- Mechanical Testing

Why Choose GL Forge for Your Forged Rectangle Bar, Flat, and Block Needs?
At Great Lakes Forge, we provide premium forged steel blocks to industries throughout the globe. Numerous industries rely on our steel and stainless steel blocks for reliable structure and support, including aerospace, oil & gas, power generation, mining, food processing, and press building & press repairs. As a smaller, more flexible company, we adapt to customer needs with efficiency and versatility. We offer our customers a streamlined ordering and shipping process that helps stabilize costs and maintain delivery schedules. When you get your forged blocks, rectangles, and flats from GL Forge, you can count on:
- Personalized customer service that takes the time to understand your application's requirements
- Fast lead times and delivery options
- A wide selection of premium stainless, carbon, and alloy steels
- Ideal for prototypes and short production runs
- Custom sizes and design versatility
Contact Us for Forged Steel and Stainless Steel Blocks and Rectangle Bars Today
Great Lakes Forge provides advanced steel forged block manufacturing services for a wide range of industries and applications. Contact us with any questions that you may have regarding our forging processes for large blocks of steel, or request a quote today. Looking for forged components with cylindrical shapes? Explore our spindles, stepshafts, and CNC turning capabilities. Great Lakes Forge is your source for all your open-die forging needs.