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Open-Die Forged Step Shafts

At Great Lakes Forge, we specialize in custom step shaft forging for industrial applications. Using an open-die forging process, our forged steel shafts are strong, reliable, dimensionally accurate, and built to withstand rugged environments. We create forged step shafts in custom diameters for nearly any industrial component or piece of equipment.

Need custom step shaft forging services? Request a quote or contact our office to discuss a forging plan that fits your specifications.

Custom Step Shaft Forging Capabilities

Our step shafts are manufactured in-house using our industry-leading open-die forging process. This forging method offers a range of advantages, including:

  • A refined grain structure that raises strength and fatigue resistance
  • Reduces voids for a longer component life span
  • Creates a more uniform microstructure and continuous grain flow
  • Able to withstand higher pressures and loads
  • Full component customization options

Secondary Services for Forged Step Shafts

Each shaft can be further refined with our secondary processes. These add-on services include heat treating for enhanced performance properties, and CNC machining and turning for tight dimensional tolerances.

Materials Used for Custom Step Shaft Forging

Great Lakes Forge works with a wide range of materials for step shaft production. Common choices include:

Industrial Applications of Forged Step Shafts

Step shafts are used in rotating parts in industrial equipment. Their stepped design integrates with bearings, gears, couplings, and other components in heavy-duty systems. Step shafts maintain alignment and load distribution in everything from power generation equipment to conveyors. Common applications for forged step shafts include:

  • Turbines and generators in power generation
  • Pumps and drilling equipment in oil and gas
  • Compressors, presses, and conveyors in general industrial machinery
  • Rotating components for large mechanical systems
  • Aerospace equipment, including landing gear components and structural parts

Why Choose GL Forge for Forged Step Shafts?

At Great Lakes Forge, we are dedicated to forging step shafts and other components that meet strict quality standards in demanding industrial settings. Our 60-plus years in open die forging and three generations of family ownership mean proven processes and attentive service that keep your project on track. We offer quick lead times and delivery for customers in the most rugged sectors, including oil and gas, mining, power generation, aerospace, food processing, and more.

Advantages of Getting Custom Step Shaft Forging Services from GL Forge

  • American-owned and operated forge shop with strict domestic quality control
  • Shorter lead times and on-time delivery from a focused, privately held team
  • Expertise with a wide range of the best materials, including high-performance stainless steel grades, carbon steels, and other alloys
  • Flat management structure that streamlines communication and allows fast responses to project needs
  • In-house heat treating and CNC machining for tight tolerances and consistent step shaft performance

Learn How GL Forge Can Provide Custom Forged Steel Shafts for Your Application

Contact us to learn how Great Lakes Forge can be your one-stop source for custom forged steel shafts. To get started on an order, request a quote, and our team will be in touch with you. Need other custom forged parts? Check out our forged hubs and spindles, stainless steel shaft manufacturing services, and more.